航空航天 2023-12-10
航空航天连接解决方案
客户: Aerospace Systems Integrator
22%
减重
$50K
年燃油节约
AS9100
认证标准
挑战
为飞机通信系统开发轻量高性能导体
解决方案
定制设计针对重量和性能优化的双金属导体
成果
减重 22%，满足所有航空航天安全与性能标准
项目时间线
1
工程
定制6000系铝芯+15%铜包层
2
认证
通过FAA可燃性和烟密度测试
3
机队部署
每架飞机预计年节约燃油$50K
详细报告
## Background
Aircraft weight is directly tied to operating cost. Miles of cabling add up to hundreds of kilograms.
## The Challenge
Reduce cable weight. Aluminum is light but has termination challenges and lower conductivity. Copper is heavy.
## The Solution
High-strength CCA designed for aerospace.
- **Alloy**: 6000-series aluminum core for mechanical strength.
- **Cladding**: 15% copper volume for termination compatibility and conductivity.
## Results
- **Weight**: 22% system weight savings.
- **Fuel**: Estimated yearly fuel savings of $50,000 per aircraft.
- **Safety**: Passed FAA flammability and smoke density tests for insulation (wire system level).
