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Raytron Technical Review RESEARCH ARTICLE cca-coaxial-rf

CCA同轴电缆RF performance优化

CCA for Coaxial Cables: RF Performance Optimization

Gao-Lei Xu1 *

1RAYTRON Group Technology Research Center, in National

*通讯作者

收稿: 2025年12月 接受: 2026年2月 发布: 2026年3月
DOI: 10.1234/raytron.2026.WP-02-06

1. Introduction

CCA广泛用作同轴电缆的中心导体。

1.1 CCA为何适用于射频

在射频频率下:电流在Surface附近流动(趋肤效应),铜包覆层承载电流,铝芯提供结构支撑。

2. Skin EffectFundamentals

2.1 趋肤深度

Skin Effect Schematic Diagram

MEDIA TODO
Figure Fig. 1 Skin Effect Schematic
δ = √(ρ/πfμ)
(1)

2.2 效电深度

对于有效射频导电:teffective ≈ 3-4 × δ

1 GHz最小铜厚度:~8-10 μm

Copper Thicknessss vs Frequency Relationship Diagram

MEDIA TODO
Figure Fig. 3 Copper Thicknessss vs Frequency Relationship

3. Performance

3.1 衰减

Create Attenuationvs Curve

MEDIA TODO
Figure Fig. 2 Attenuation Comparison Curve

4. DesignOptimization

5. Applications

6. Conclusion

CCA在同轴Cable Applications中提供与实心铜etc.效的RF performance,同时具和Weight。

FAQ

Why is CCA suitable for RF applications?

At radio frequencies, skin effect causes current to flow primarily in the outer copper cladding. Since the aluminum core carries minimal current, CCA performs nearly identically to solid copper while offering significant weight and cost advantages.

What is skin effect and why does it benefit CCA?

Skin effect is the tendency of high-frequency current to concentrate near the conductor surface. At 100 MHz, skin depth is only 6.6 μm in copper. CCA's copper cladding carries this surface current effectively, making the aluminum core structurally rather than electrically important.

How much attenuation difference exists between CCA and copper coax?

CCA coaxial cables typically show 3-8% higher attenuation than solid copper equivalents, with the difference decreasing at higher frequencies. For most applications (CATV, satellite, CCTV), this difference is negligible.

What minimum copper thickness is needed for RF?

For effective RF conduction, copper thickness should be 3-4 times the skin depth. At 1 GHz, this means approximately 8-10 μm minimum. Most CCA coaxial cables exceed this requirement significantly.

图表

Skin Effect Schematic Diagram

Fig. 1 Skin Effect Schematic

Create Attenuationvs Curve

Fig. 2 Attenuation Comparison Curve

Copper Thicknessss vs Frequency Relationship Diagram

Fig. 3 Copper Thicknessss vs Frequency Relationship

表格

Table 1 CCA Coaxial Applications
ApplicationsCCA usingReason
CATVEntranceDominantCost+HighFrequencyProperty
卫星ElectricViewCommonWeight+Cost
CCTVCommonCost Effective
RF Test CableExcellentQualityProperty+Cost
Table 2 Skin Depth
FrequencyCu δ (μm)Al δ (μm)CurrentDeepDegree
1 MHz66853-4× δ
10 MHz2127SurfaceDominant
100 MHz6.68.5很Thin
1 GHz2.12.7Minimum Thicknessss
Table 3 MinimumCopper Thicknessss Requirements
FrequencyCurrent位置RequiredCopper Thicknessss
<1 MHzsome in Core MaterialSignificant
1-100 MHzMain in Cladding Layerin etc.
>100 MHz几乎All in Cladding LayerThinLayerSufficient
Table 4 AttenuationComparison(RG-6)
FrequencyCu (dB/100m)CCA (dB/100m)PoorDifference
10 MHz1.21.3+8%
100 MHz4.04.2+5%
500 MHz9.59.8+3%
1 GHz14.014.5+4%

参考文献

  1. Pozar, D. M. Microwave Engineering (4th ed.) Wiley (2011)
  2. SCTE SCTE Standards for Coaxial Cable SCTE (2020)

徐高磊

(Gaolei Xu)

资深材料科学家

资质荣誉

  • 锐创集团 CTO
  • 浙江省高层次人才特殊支持计划青年人才
  • 绍兴市"科技副总"
  • 绍兴市科技特派员
  • 全国有色金属standards化技术委员会重金属分技术委员会(TC243/SC2)委员

国家standards(主要起草人) 查看官方

发明专利 检索专利

专业Section

CCA(CCA)技术 铜包钢(CCS)制造工艺 双金属复合材料 光伏焊带技术 电动汽车电池极耳材料 连续挤压技术

代表性论文

  • 轧制法制造金属层状复合材料的研究与Applications,《铝加工》2008年第3期
  • 铜铝复合带退火工艺的研究
  • 电缆用铜铝复合带制备工艺研究
  • 轧制铜/铝复合带材在退火过程中的界面组织演变

徐高磊先生是有色金属加工Section的知名专家,拥有超过15年的丰富经验。他入选浙江省高层次人才特殊支持计划青年人才。他在双金属复合材料技术开发方面做出了重要贡献,并为中国铜及双金属材料的standards化工作做出了重要贡献。

点击standards/专利编号可查看官方文档

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我们的技术团队是中国多项国家标准的制定者,拥有30年行业经验和34项专利,为您提供专业的双金属复合材料解决方案。立即联系我们,获取技术支持和产品报价。

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